Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. But most likey the contacts on the cam need some dieletric grease. At least I have lots of information about how to accomplish the task. Set forward and reverse to neutral. AC INDUCTION MOTOR/ CONTROLLER. However, you don't have to lose a single night's sleep as Buggies Unlimited has everything you . There was an error retrieving your Wish Lists. This could be related to the copper studs. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. You may want to seek expert help rather than doing it yourself. Part #: CP205972. Most golf carts have a safety feature where the cart wont move if the buzzer is disconnected. I didn't know the switch could be lubed. 1996 EZGO TXT, 36 Volt Electric - Replace Forward/Reverse Switch Kevin's Golf Carts 15.4K subscribers Subscribe 385 111K views 5 years ago Welcome to Kevin's Golf Carts YouTube channel!. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. High Performance battery cables come in 4-gauge and 2-gauge thickness. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. There will be a small arm with a spring on it's pivot. Ensure that the cables on the Forward reverse switch are connected properly. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. I think I have some. Always double check your power connections. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. The float stuck in the empty position tricks your engine into thinking that gas is unavailable and it will shut down the engine. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. The new one is clean and installed correctly. They may have corroded inside. Gas EZGO Marathon, Medalist, TXT and RXV. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. If the lever isnt broken, look at your cable where it switches gears in the transmission. Quick view. Is your Ezgo golf cart neither moving forward nor reverse? Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! It works-- reverse, forward whatever. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. You will see a small black box with 2 cables. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. You have been warned. When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. Shop products from small business brands sold in Amazons store. Convert your old style Forward Neutral Reverse lever to a modern style rocker switch. How do I check the voltage regulator? The cart moves forward even when the switch is in the neutral position. forward/reverse switch change to toggle switch, forward and reverse handle getting harder to turn, Universal Turn Signal Swith for Forward/Reverse, Forward Reverse switch melted on forwardhave question about replacement part. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. This is a common problem and a lot of people have had this issue.Driven clutch problem: Gas EZGO: wtb driven clutch for 91 ez go: Golf Carts and Parts: WTB Driven Clutch: Gas Club Car: driven clutch: Gas EZGO: need a good used driven clutch 94 up ezgo: Golf Carts and Parts uzui tengen x crybaby readerYutong Bus Clutch Disk, Clutch Driven Disc . Unable to add item to List. The electric one requires deep-cycle batteries. Consult your owners manual to learn how to increase your idle speed on your engine. Here are the steps you should use to test your E-Z-Go golf cart controller. Each of these three electrical problems is fairly involved and you shouldnt attempt to do them yourself unless you have mechanical or electrical experience. Take it apart for inspection -lube. If yes, then the FNR switch would also need to be replaced. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. Is there something I need to lubricate to loosen things up? If you disable it it on certain carts, it will send an electric signal back to the speed controller or ECU and tell it not to run. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). If you find yourself replacing your EZGO forward and reverse switch frequently it might be necessary to upgrade to the heavy duty version which can be found in our store. follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. Sometimes the heat can be due to internal resistance in the cables. Let us know. THANKS. Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. Even though releasing a stuck switch may help, its better to replace the entire forward reverse switch overall. The ignition switch on your cart is known to have problems. THANKS! Add to Cart. Yes, loose connections on the motor circuit can damage components quickly. I had it out yesterday and it was very hard to get into reverse. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. Another vital thing to look into after following the steps above is to look into the brakes, as sometimes failing brakes could lead to the malfunction of the forward and reverse switch on your Ezgo cart. $43.00. In case your top cover does not fit correctly, bend the wires to fit them in. Now check whether either of the switches is stuck midway. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. Take the battery voltage and write it down. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. Any help really appreciated. Smaller cables could be heating up faster. Sale Price: $35.00. No problem you're welcome. The Callaway Epic Max Driver is a respected driver that came out in 2021. What is the Wire Size for Golf Cart Batteries? Ensure the wires and connections are correct to get the best output. also added this-. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. When your EZGO gas cart won't go forward or reverse, there are several different problems that may occur. If it's still to hard to shift back the nut off a little. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). This is an easy fix replacing the forward/reverse switch is a generally inexpensive and quick repair. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. [The Ideal Way]. 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. Compress the cable by hand trying to bring these rubber ears as close to each other as possible. Cleaned battery post & ground to frame. Heavy Duty Switches for. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon If the clog is bad enough, you may have to disconnect the entire piping system to clean it thoroughly enough. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. 1. Next, you will see 4 thick cables and screws. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. Try to replace them with heavy-duty copper studs instead to solve the issue. I have a huge bag of 5g pillows if you want a couple. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. And is drawn to the outer pin from the center. Fixing this problem is as easy as jumping your battery. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. This direction selector controls the forward and reversedirections of these vehicles. There, Read More How To Replace Melted Battery Terminal?Continue, Imagine you are out on the weekend for a fine day of golf. Difficult to believe that the switch should be so tight. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. Check the area for loose wires or any broken pieces. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! Either way, youll likely need a mechanic to repair an accelerator problem. The information on this website has not been verified for accuracy and should only be used for general information purposes only. EZGO Forward and Reverse Cam Assembly. Red Hawk. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. The switch contained no obvious signs of rust or corrosion. older type ez Go golf cart with forward/reverse shifter just Curtis B., Technician 20,427 Satisfied Customers have worked on and around most engine models for 35 yrs./Polaris ATV expert Curtis B. is online now Related Small Engine Questions The forward and reverse motion arms are difficult to move. Heres a quick video guide for you! Product Details. Save big at Golf Cart King! Our family in a golf cart community with many courses just a short walk away and have been golfing, modifying golf carts, and playing with golf simulators for most of our life. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. Pro Tip: Ensure your nuts and screws are as tight as possible. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. Studs on the motor get hot and may even melt. Is that cover right behind the F/R lever? Lets go through walk you through some troubleshooting steps you can perform on your cart: A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. Add to Cart. The forward/reverse switch is self-explanatory. The lack of complicated gears and controls does make driving a golf cart a lot easier. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. If the Voltage is inaccurate, the Ezgo golf cart will likely stall. Hence, its crucial to test the ignition switch with an ohmmeter. 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