aircraft fuel tank sealant

For the hardware part, we utilize a high-precision 3-D scanner and a visual-inertial odometry (VIO) to acquire point clouds and poses, simultaneously. As long as the tank is cleaned and prepped properly, it should work just fine. So within a week my tank was ready to be used.. great company to work with. This is a tricky question. It can install polysulfide sealant, or as an option, install EF-5992 Polyurethane sealant in. Manufactured by Royal Adhesives And Sealants Llc, this FCD60712 NSN Part can be shipped at any time. Please check the boxes for the options that you would like to add. (use a zip tie to make sure the tube stays anchored in the cheap big-box store caulking gun). There are two sealants, high and low adhesion: Gray and Red. The colder it is the longer it will take to cure and ideally you would want to be as close to 77 degrees as possible. The landing gear is attached to the spar in the area of the tanks and the rubber donuts Mooney gear legs have dont offer much damping. never more than 3 psi. Clean removal and thorough stripping are necessary for a proper reseal. Covers well. One is Flame Master Chem Seal CS3204 from National Sealants & Lubricants and is excellent even after one year of storage it cures in one day at 28C cures to a hard flexible rubber shining surface. No appropriate gun listed in accessories. Overall quality very high, yet to test for durability but we have high expectations. Its pretty much back to the J-model. PRO SEAL FUEL TANK SEALANT PS 890 B2 PINT, LPS 00216 #2 HEAVY DUTY LUBRICANT 11OZ AEROSOL, ROTAX MP1485 ALC RES FUEL LINE 1/4X3/8 BING, LPS 00316 #3 PREMIER RUST INHIBITOR 11OZ AEROSOL, Safety Wire - Stainless Steel - 1 Lb Spool, Vena Ht (SCAT Equivalent) Flexible Aircraft Ducting - Cut To Length, Curtis Pipe Thread Drain Valve - CCA-1550, Pro-Seal Fuel Tank Sealant P/S 890 B - 1/2 Hour, Vena HTD (SCEET Equivalent) Flexible Aircraft Ducting - Cut To Length. The extra cure time was a delay but I was happy I had the extra work time. The cured sealant maintains excellent elastomeric properties after . Yes you could drain the tank and reapply. It's best to follow the instructions that come with each individual product. I have been using this product on the last 2 experimental aircraft build, love this stuff, great bonding strength. Please check the boxes for the options that you would like to add. Fax: 800-329-3020, West - Corona, CA I used this product to seal a leak between the aluminum fuel tank and mounting straps on my Freightliner semi truck. The manufacturer has not tested this material on fiberglass, so they can not guarantee how well it will adhere, but in general, if the surface is contamination free and has a smooth surface, it will adhere. Fuel Tank Sealant, 654 Semkit 6 OZ . The mixing tool saves a lot of time and effort. Employer est. I vote for Weep-No-More! A SEAL Aviation Fuel Tank Technician performing a tank wash on a Challenger 605. Q: Does the pint size Pro Seal come with catalyst in a separate container? For the Mooney, these are available up through the J-model and although they used to exact penalties in both reduced fuel and higher empty weight, a new system from O&N Aircraft Modification retains the J-models original 64-gallon capacity at weight penalty of about 30 pounds. PPG Pro-Seal PS 890 B2 is the standard aircraft fuel tank sealant in use today. It does not have heat rating. Each application can vary. This material is designed for fillet sealing of fuel tanks and other aircraft fuselage sealing applications. But the legacy self-sealing approach is increasingly seen as an old technology that is ripe for innovation. Product from PPG is great but customer service and sales was very slow! . Perfect for sealing our fuel tank fuel level float and attached fittings. I usually recommend that a strip and reseal is best. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. Everything Explained For The Professional Pilot. Q: How long must Chemseal B2 sealant CS3204 cure before it can be painted? "Brown" Aircraft Fuel Tank Sealant typically used in fillet and fay sealing aircraft fuel tanks. Jaco Aerospace is a leader in supplying and offering PRC DeSoto aircraft sealants and adhesives. Per the manufacturer: The entire interior of the tank must be dry. These cookies ensure basic functionalities and security features of the website, anonymously. . )While he was at Willmar, Beck developed a clever process that sprays a stripper called PolyGone into the tank cells. Q: Is the alcohol resistant tank sealer (pn 09-03477) comparable with the pro-seal ps 890 class b (pn 09-38560)? PR-1770 Class B High Strength Fuel Tank SealantPR-1770 Class B is a high strength, aircraft integral fuel tank sealant. CS3201 B2 from Flamemaster is a fuel resistant sealant intended for use as a sealing compound on integral fuel tanks and pressurized cabins as well as other areas subject to contact with aircraft fuels, lubricants, oils, water and/or weathering, and remains flexible at low temperatures. I am looking at something with low viscosity to flow into the area that is leaking, and perhaps setting up a slight vacuum with a toilet punger to draw the sealant into the seepage. 22 results for Fuel Tank Sealants Sort by Pro-Seal Fuel Tank Sealant P/S 890 B2 From $74.75 to $314.00 Chemseal B2 Tank Sealant CS3204 From $27.50 to $81.75 Pr-1005-L Buna-N-Slosh Coating From $178.95 to $329.00 Alcohol Resistant Gas Tank Sealer From $38.80 to $93.75 Dow Corning 730 Fs Solvent Resistant Sealant $179.85 PR-2001LW Class B Light Weight Rapid Curing Fuel Tank SealantPR-2201LW Class B is a 1.1 specific gravity light weight rapid curing fuel tank sealant. Can it be used to seal plexiglass windows to aircraft frames? These forms include different ways to apply the adhesive or the aircraft part it is used to seal. Factor in the cost of a reseal or bladders because at that vintage, the tanks are holding fuel on borrowed time. The leaking of fuel was an intentional design feature because the high heat generated by the aircraft made it impossible to fully seal the fuselage tanks against leaks. Fuel Injector Nozzles: Less Care Is Better. . This material is designed for. PR-1435 is a quick repair, aircraft integral fuel tank sealant. 2 hr work life assures time to do the job neatly. Great product,just make sure surface is clean. PPG Aerospace P/S 890 Class B Fuel Tank Sealant - 6oz (3.5fl oz) 6oz (3.5fl oz) - New Stock P/S Class B2 is an aircraft integral fuel tank sealant. Scott Aviation. Item qualifies for free ground shipping. Convenient size for small jobs. I used the product in a fiberglass fuel tank it seems to dry and produce a nice film. The sealant i had on the smooth part of the inside of the nipple started to lift because of the spray paint the welder put on after welding. Very easy to use. If so, just fill out the short Request for Quote (RFQ) form below to get started. It has outstanding resistance to aviation fuels over a temperature range of -65F to +275F. No instructions with product, or on can and little information on internet. The cured sealant maintains excellent elastomeric properties after prolonged exposure to both jet fuel and aviation gas. Often for the best seal, you will want to use aircraft fuel tank sealant remover for a clean surface to begin the application. By mistake I ordered B2 instead of B1/2 and was glad I did. tape over any area that you do not want to get the sealant on such as wings or tank surfaces that do not need to be sealed. It has a temperature range from -65F (-54C) to 250F (121C), with intermittent excursions up to 275F (135C). Sales@sealaviation.com (954) 492-3522; . The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. There is a wide variety of fuel tank sealants. Q: Will the 12-04600 air gun (for both 6 OZ. This stuff is messy but very effective. Works well with all metal and fiberglass tanks.Note: For Experimental Aircraft Only! These cookies will be stored in your browser only with your consent. Make sure it is well mixed and it should be fine without any additional products. Be careful when applying new sealant to not mess up the fuel intake openings, fuel sending units, drain holes and the through-holes in the ribs connecting the bays . Thats what is important. Alaska - Wasilla, AK Aircraft Seat - 421 Cessna. This website uses cookies to improve your experience. Q: What is the shelf life of the unmixed product? Tank Fuel Aircraft 205-060-604-6 of Royal Adhesives And Sealants Llc (CAGE Code 00333) with NSN 1560-00-073-9790 under FSC 1560 Airframe Structural Components now available in stock at NSN Fulfillment. Aircraft Integral Fuel Tank | Aircraft Fuel Tank Baffles This part of the aircraft fuel tank system lies on the wings or fuselage, usually sealed with a fuel resistant 2-part sealant to form the fuel tank system on some aircraft, particularly transport class and high-performance one. The manufacturer recommends paint remover or MEK. Part-time job, compensation is piece-rate . Hard to mix thoroughly but it does the job. Ive used Pro-seal before and it worked well so this is not a complaint about Pro-seal. It is self contained, and designed for a one time use. Aircraft Fuel Tank Mechanic (sealant removal and application) part-time position. PR-1770 Class A Fuel Tank Sealant Two-part, high temperature resistant, brushing sealant PR-1770 Class B High Strength Fuel Tank Sealant PR-1770 Class B is a high strength, aircraft integral fuel tank sealant. [10] In addition to military aircraft, some military vehicles feature self-sealing fuel tanks, such as the United States Marine Corps' LAV-AT armored vehicles. This material is designed for sealing of fuel tanks and other aircraft fuselage sealing applications. very quick shipping time. Q: What is the application thickness that the manufacture recommends? Although I waste more than I probably should, I never have any issues with these kits not curing properly. Item qualifies for flat rate ground shipping. We disassemble and re-seal just like the tank was manufactured by Piper Aircraft . OEM and PMA fuel tank sealants provide strong reinforcement, structural integrity, and peace of mind. PR-706 Fuel Tank Channel SealantPR-706 is a non-curing fuel tank channel sealant. Using high-quality fuel tank sealants provides long-lasting, structurally sound containment of fuel, keeping pilots, passengers, and cargo safe as they glide through the air. Q: Is this product Proseal 1425? Please note other excluded items on the same order may incur a freight charge. Per the tech data sheet: Color of Class B is Base Compound Off-white, curing agent is Gray, and Mixed is Gray. This cookie is set by GDPR Cookie Consent plugin. This Piper Saratoga fuel tank required a filler neck replacement, which SEAL Aviation was able to provide for the customer. One of the unfortunate side effects of slow aircraft sales has been an erosion in the maintenance base. Had I known it was that I wouldnt bought it, PRO SEAL FUEL TANK SEALANT PS 890 B2 PINT. The two parts, A&B, are already properly measured, so the two parts are mixed in the cartridge until one uniform color and then you install the nozzle, and push rod, then just apply to the area. PPG Aerospace PR-1422 B-1/2 Brown 6236632-004 Spec Fuel Tank Sealant - 2.5 oz 655-SemKit > View Details PART #: SGP192653 MFR PART #: 1422B1-262655SK Our Price: $63.31 Add to Cart PPG Aerospace PR-1422 B-2 Brown DMS 2082E Type 1, Grade 1 & 2, Class B-2 Spec Fuel Tank Sealant - Pint Kit > View Details PART #: SGP192193 MFR PART #: 1422B002DM012PT One maintenance procedure on the chopping block has been the resealing or repair of wet wing fuel tanks, especially in Mooneys, but in a few other models as well. Used sealant to repair obsolete 30 year old plastic fuel tank. P/S 890 Class B is an aircraft integral fuel tank sealant. Q: I was not given the Part Number. AIR4069C. Analytical cookies are used to understand how visitors interact with the website. Q: I'm looking at sealing a very slight seepage at the sump drain flange on my RV-4- Aluminum tank with aluminum sump valve flange- and I use motor gas w/ethanol in my plane. The brand I used says Flamemaster on the tube, which comes in a plastic bag. Online vids help with instructions. Q: Will this also adhere to plastic gas tank such as on a snowmachine? P/S 890 Class B Fuel Tank Sealant P/S 890 Class B is an aircraft integral fuel tank sealant. Aircraft Sealants PRC Desoto. PR-1770 Class C Faying Surface SealantTwo-part, high temperature resistant, faying surface sealant. It is not supposed to be very thick. It is recommended that you allow all cookies. Position will require working in confined spaces of the wing fuel cells. Per our tech: This a tricky one. Kept a sample to monitor cure status. The sealant is just as commonly used in aerospace and automotive industries when needing to seal fuselages and fuel tanks. You will need to run your own tests to determine if it will work for your application. The shelf life is 9 months from date of packaging. These adhesives must withstand extreme pressure, temperature extremes, and vibrations. Q: Is this Pro-Seal product compatible with methanol? Best stuff on the market its never cracked or shrunk on any of my builds and as always aircraft spruce shipped quickly. PILI SEAL, a two-component sealant which is beneficial and effective for . Fuel tank sealants are used in aircraft manufacturing, repair, and maintenance. PMA parts and adhesives must conform to the same regulatory standards as the original parts. Q: What are the temperature limits? Learn more about our products and find answers to the most common aircraft sealant questions. Q: I am repairing a fuel tank on my diesel tractor. Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. CA Transparency in Supply Chain Disclosure Necessary cookies are absolutely essential for the website to function properly. No problems! I dropped about 10 ft of chain in the tank and vigorously shook it until all he rust flakes were loose cleaned out and added sealer as directed. It would be nice if this site told you which you were getting. Item qualifies for free ground shipping. Minor leaks can be repaired, but after one or two attempts, a reseal may be the best option. PR1750 Fuel Tank Sealant PR1776 Low Weight Fuel Tank Sealant. I want to make sure I have enough product to seal my entire surface. It would also have to be resistant to extreme temperatures such as -40 to +180 approx. Per the vendor, if it is used shortly after purchase, part number 09-03477 should not need anything to thin out the product. Q: How do you dispense from these cartridges? Aircraft fuel tank sealants are glues or adhesives designed to create air-tight seals in the rivets, joints, and other parts of fuels tanks in order to prevent fuel leaks. This material is designed for fillet sealing of fuel tanks and other aircraft fuselage sealing applications. Will buy it again when needed. It does not store any personal data. Our PMA sealants meet or exceed all FAA regulations. The solvent for this sealer is methyl ethyl ketone (mek). Easy to mix without the use of special tools. Yes it should work, but there are no specific tests done with any specific epoxy or resin system used to make a fiberglass tank. 2015 PPG Industries, Inc. All rights reserved. Van's Aircraft recommends and sells a similar product (Van's part number MC-236-B2) by Flamemaster. I love this product. Tank sealants must also cure at room temperature and not chemically react with fuels and oils. I need to buy more since what was left as turned to gel. Addition Mixing: I clamped a slow speed drill (pointing up)in my vise and chucked a hole saw (backwards) that had holes that (nearly) matched the plunger handle of the tube. Necessary cookies are absolutely essential for the website to function properly. Knowledge of integral fuel tank sealing and application processes required. Q: Will Acetone or any other solvent dissolve any excess cured sealant? They may also seal exterior wing surfaces on wings and perform assembly work. PMA aviation fuel tank sealants offer aircraft mechanics, manufacturers, and other aviation professionals an affordable equivalent to name-brand products. Smooth tough film when dry. Light Weight Fuel Tank and Fuselage AC-370 (Type 1) 1.3 6 - 7 hours 6 - 7 hours 7 - 8 hours 8 - 10 hours AC-380 (Type 2) 1.1 5 hours 5 hours 8 - 10 hours 8 - 10 Mooney has traditionally used them because theyre light and relatively accessible in the designs single-piece wings. I havent put fuel in yet but very confident it will be fine. The product is reasonably price and can be used again if stored properly. Industrial tank liners. The cured sealant maintains excellent elastomeric properties after prolonged exposure to both jet fuel and aviation gas. 2023 NSL Aerospace. These products are specifically formulated not to craze substrate. Appropriate protective clothing/equipment . Electrical Potting / MoldingPRC polyurethane potting and molding materials are designed for potting electrical connectors and/or molding electrical cable assemblies. I tested thinning the proseal with MEK to the consistency of thin soup and it cured indistinguishably from the undiluted proseal. 2023: July 24 - July 30; 2024: July 22 - July 28; Full ResealEven well-known Mooney shops like Don Maxwell Aviation in Longview, Texas, wont tackle reseal work, which Maxwell describes as the worst job in aviation. It has only been a week but there is no leaks and I believe this fix will last forever. Hope this helps Mike. Remove tank, cut access hole in rear baffle, add sealant over offending rivet and anywhere else that looks suspect, rivet plate over hole using blind rivets and more sealant Since my plane is not painted, all of these are possible but I thought I would try option 1 and see how it works. However, the amount of fuel that leaked was not enough to make the refueling necessary; the planes refueled because the maximum speeds of the aircraft were only possible with . Weep No Mores Paul Beck developed his tank sealing process while working for Willmar, but now has established his own business. Q: What is the shelf life before this alcohol resistant gas tank sealer must be used? . Whichever method is used, the cost will be similara range of $6500 to $8000, again, depending on the condition of the old sealer. Simple application, includes extensive application information and product information sheet. The cured sealant maintains excellent elastomeric properties after prolonged Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. On the bag it says NSL Aerospace and shows a website www.nslaerospace.com the fuel fittings I used it on and even on my rubber dust cover where my wing tank fuel neck comes up through have all held out Excellent since I put it on last summer, and is still nice and flexible around my fuel neck nipple. A thicker coat or 2nd coat really won't offer any added benefit in terms of protection. But there are still choices when tank weepage gets out of control. It has a service temperature range from -65F (54C) to 250F (121C) with intermittent excursions up to 275F (135C). It was amazing, as it coated the entire inside of the tank. Q: Is this the low adhesive product (AMS 3284)? Toll Free: 877-477-7823 These cookies track visitors across websites and collect information to provide customized ads. Video 606 in the Hit Parade. Or mix A with B? This useful guide will help you understand essential aircraft sealants and aviation sealants, including windshield, fuselage, fuel tank, and access door sealants. Fuel Tank / High Performance OptionsExpanding the performance envelope in areas such as higher strength, temperature range and weight reduction. What to Consider When Shopping for Aviation Sealants. Please note other excluded items on the same order may incur a freight charge. sealant) Kit 3 (16 oz. Per out product support manager: it is a sloshing material that will fill small pin hole leaks and seal the inner tank. Q: Can this be poured into wing tanks and sloshed around to seal leaks? Our view is that bladders make sense only if youre not weight criticalin other words, you dont need much payload with full fueland you simply dont trust a resealed wet wing. Ad expert tank repair and lining mobilizing our field crews throughout usa & canada . This requires eight bags, total, and lists for $8000. I have used this product for many years. You just have to find that special guy to do it and I just havent found him yet. Each approach has its merits. Per the vendor, this would not work for this application. Aircraft, or airplane sealants, are a unique class of adhesives designed to reinforce and seal aircraft parts to improve structural integrity. Often aviation sealants differ based on their usage. Application GuidesSealant Application Guides. $200.00 + $150.00 shipping . This product is not the PPG PR1425, but we do have a 3M AC-251 window and canopy sealant part number 09-04008 that should work for your application. We recommend using one of the RPM Technology products. This cookie is set by GDPR Cookie Consent plugin. Q: You say this works in fiberglass tanks, would it work in fiberglass foam epoxy tanks like the Long EZ has? Years of landings, with a few hard ones thrown in, can flex the structure enough to loosen old sealant, kicking off the leak process. Worked great! I really like this product. Not only do aviation sealants provide superior safety for pilots and passengers, but they also add longevity to an airplane's lifespan and minimize the need for costly repairs. This cookie is set by GDPR Cookie Consent plugin. It does not specifically list diesel but it will work with most fuels, oil, lubricants, and water. 33110 Old Hempstead Road Q: Does Proseal product withstand automobile fuel? Proper application ensures the sealant will perform as advertised. and 6 oz can fills 16 oz? PR-2007 Class A 1.1 Specific Gravity Fuel Tank SealantPR-2007 Class A is a 1.1 specific gravity, fast curing, high temperature aircraft integral fuel tank sealant, brush grade. FSC : 1560 Airframe Structural Components. These adhesives must meet Federal Aviation Administration's (FAA) quality standards and safety regulations that are unique to the aerospace industry. Item Name : tank fuel aircraft CAGE Code : 00333. I could not find any information as to how well it would work if brushed on, or what size pin holes, or rivets, it would seal. Q: I put this in a new tank that was altered. Fuel Tank Sealant Most In Stock Items ordered before Noon CST ship same day. Promotional literature from Cooper Aviation Supply Catalog 41 page 1470 states, "FUEL TANK SEALER 802 -Designed for aircraft metal fuel cells that have no structural defect yet have seepage's leaks around rivets or . Marketplace A global marketplace to find, buy and sell aircraft parts. Product worked as expected and seems to retain a little flexibility. The PPG logo is a registered trademark of PPG Industries Ohio, Inc. Request a Quote Alaska - Wasilla, AK I wanted a kit with one container with base and one with hardener so that I could measure out and mix small amounts to seal leaks, and then have material to do that again next time I found a leak. Aircraft, or airplane sealants, are a unique class of adhesives designed to reinforce and seal aircraft parts to improve structural integrity. This sealer is only recommended for metal or fiberglass fuel tanks. This website uses cookies to improve your experience while you navigate through the website. The other side of the same coin is that a 30-year-old airplane that hasnt been resealed but whose logs show evidence of leak fixes should be viewed somewhat warily in the pre-buy. Technically there is not a minimum temp. If only one small area of the tank is not dry or has foreign matter that may keep the sealer from adhering, the sealer will not stick to those areas and could come loose and float around in your tank and eventually come through the fuel pick up tube and clog the fuel pump and carburetor. There was not enough hardener, in the mix, for it to set up properly. I bought a cheap caulking gun and ground the ram down a bit on my bench grinder so that it fits the plunger on these tubes. Any product eligibility information provided here is based on general application guides and we recommend always referring to your specific aircraft parts manual, the parts manufacturer or consulting with a qualified mechanic. sealant) Kit 4 (Quart sealant) $27.50/Each Quantity Add to Cart Add to Wishlist Part# 09-38500 MFR Model# CS3204B22.5PZ In Stock Expected to Deliver: Wednesday, Mar. Essentially, aircraft fuel sealants keep combustible and volatile fuels and oils within a closed system while preventing foreign materials from contaminating fuel. . Wet wings usually fail somewhat gracefully, beginning with a slight odor of fuel around the airplane or in the cabin and evidence of blue stains caused by weeping. This material is designed for fillet sealing of fuel tanks and other aircraft fuselage sealing applications. This material is designed for fillet sealing of fuel tanks and other aircraft fuselage sealing applications. Canada - Brantford, ON, FREE SHIPPING ON ORDERS OVER $350 (USA ONLY - SOME EXCLUSIONS APPLY) | 877-4-SPRUCE. This cookie is set by GDPR Cookie Consent plugin. Comfortable working time on previously prepared surfaces. If youre back in that vintage, you might want to think about a reseal. It has been used in race vehicles that use many alcohol type additives without any known problems, but the supplier will not recommend it since it has not been lab tested. CS3204B2 cures in 72 hours given the following: Specified application and cure schedules are based on the standard conditions of 770F and 50% relative humidity. Used it as a sealer in my motorcycle gas tank. Cures very flexible, not as hard as Proseal, but it is a polysulfide product (like Proseal) so we will see how long it lasts. Flat Rate Shipping must be selected in cart for promotion to apply. This product shipped by regular mail (USPS) and took to long to get. Central - Fort Worth, TX I got the single use tube that mixes inside the tube and has to be all used at one time. Once all of the walls of the tank have been hit, they customer should drain the remaining sealer out back in to the can. Useful Fuel Tank References SPORT AVIATION - "The Fuel Management Problem", Oct. 1979 "Fuel Tanks", Aug., Sept., Oct., Nov., Dec. 1982. There are a few solvents you could use. Variations in temperature and humidity can affect cure time. Follow product and curing temperature guidelines. In order to provide complete functionality, this web site needs your explicit consent to store browser cookies. Hope it lasts for many years to come. | Global Code of Ethics Please enter as much detail as . Must be willing to work in confined spaces. Flat Rate Shipping must be selected in cart for promotion to apply. Leave all boxes unchecked for unit only. Removing aviation sealant can be assisted with a desealing tool. It is intended for use on integral fuel tanks and pressurized cabins as well as other areas subject to contact with aircraft fuels, lubricants, oils, water and/or weathering. Figure 2 shows an aircraft fuel tank being welded and the repaired tank installed in the frame of an antique aircraft. The 6 oz tube is designed to fit a 6 oz applicator gun but it only makes 3.5oz of chemical. Please click the link below for the listing: The manufacturer provided us no data for testing with auto fuel.

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aircraft fuel tank sealant

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aircraft fuel tank sealant

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aircraft fuel tank sealant

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aircraft fuel tank sealant

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